Custom clamping station for window frame and sash assembly.

  • Machine Information:
    • XY servo positioning of the four heads
    • One fixed bridge and one moveable bridge
    • All moving components are guided on profile bearing rails.
    • Pneumatic clamping in corners to ensure alignment
    • Custom frame sizes to meet the customers’ needs
  • Fixture Information:
    • Adjustable fixture sets and clamps for variation in frame widths.
    • Anodized aluminum fixture components.
  • Fastening Options:
    • Pneumatic staple guns
    • Pneumatic Screw guns with automated bowl feeders
    • Pneumatic or hydraulic corner crimping systems
    • Corner cold glue dispensing systems
  • Hot Melt Pumping and Metering System:
    • Pneumatic Pump will be used to draw glue from container or pail and supply glue to the metering cylinders at each head.
    • Four metering cylinders with pneumatic assist will be located at each head to provide constant pressure and regulate the amount of glue to inject at each cycle.
    • High Pressure Hoses, connected through a noncorrosive distribution manifold will connect the Nozzles, Metering Cylinders, and Pump System.
  • PC – PLC & Software:
    • Pedestal mounted Dell PC with CD ROM with Flat Panel Screen in Industrial Cabinet &Stand Alone Stand with Keyboard & Mouse
    • JMAXX II Weld-Rite Graphical Windows Interface, File Editor, Manual & Operator Screens with Operator Cues, Network Capable & PC Compatible
    • Programmable Controller will be used to control all timing and sequencing of the machine.
    • Programmable Logic Controller (PLC) with 3-Axis Motion Control will be used to control all timing and sequencing and axis control of the clamp.
  • Electrical / Pneumatics:
    • Filter-regulator
    • Tool oiler
    • UL Certified Electrical panel
    • Servo motors will provide the primary torque for positioning the tooling plates and bridge beams.
    • Corner sensors
    • Power Requirements; 480 VAC 30 amps
    • Compressed air requirement is; 150 CFM at 90 PSI.
  • Off-Load Conveyor System:
    • Two powered Off-Load Conveyor belts are mounted between bridge beams.
    • Pneumatic cylinders will lift completed sash out of clamp fixtures to convey out of machine at time of unload.
    • Photo Sensors to detect completed square passage
  • Safety:
    • Safety Fencing on sides of machine with opening in front for operator entry with safety beam and opening on exit.
    • Guarding is over all rotating drive components.
    • Material present safety sensors are incorporated into the clamp fixtures.
    • An emergency stop button is mounted to the control panel which cuts power to all outputs when actuated.

Let’s talk about your dream project

Let’s talk about your dream project

Our mission is simple: To understand your unique requirements, and then engineer, build and install a lineal processing line that meets and exceeds them.