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CGM-1000

The CGM-QC is designed to cut and notch grid bars automatically using the servo-controlled in-feed, automated straight cut saw and optional die module. The easy-to-use graphical interface (JMC Grid Maker option) automatically determines the appropriate cut length and fabrication based on the entered window size and number of grid lights required.  Utilizing quick change fixtures and die modules, the CGM-QC is designed to be a versatile processor capable of fabricating multiple types of grid profiles and screen material.

  • The standard machine is set up to run aluminum grid profiles
  • Estimated cycle time: 4-6 seconds cut-to-cut for a 2’ length only
  • Cut length Tolerance: ±0.010
  • Fabrication Location Tolerance: ±0.010
  • Fabrication Tolerance: ±0.010
  • Ergonomic working height (from 36” to 41-1/2”), fine adjustments made via leveling feet
  • Heavy duty powder coated steel frame
  • Removable chip tray with vacuum port
  • Machine interrupt switch on rear hinged door
  • 1/2” Filter/Regulator with OSHA compliant lockout/tagout
  • Coalescing air filter
  • Pro-Lube lubrication system for cutting
  • Machine lubrication – grease fittings at each pivot bearing
  • Saws – One 90 degree saw
    • Equipped with a 1/2 HP (3450rpm) motor
    • Cuts with a 10” saw blade
  • Manually adjustable flow control for saw stroke
  • Infeed
    • Servo controlled Infeed accommodates 16’ lineal
    • Right to Left feed orientation only
    • Thru-Beam photo eyes for mill length detection
    • Profiles fed along UHMW guide assembly
  • Electrical: 110V AC (20Amp – Single Phase) Hookup
  • Fusible disconnect with OSHA compliant lockout/tagout
  • Controls – combined PC + PLC control system
  • Networkable
  • Production data can be downloaded using JMC CSV file format
  • Fixtures/Dies
    • Single Track fixture for Fishmouth Die
    • Max. profile size for Single Track Fishmouth die is 1-1/8”W x ½”H
    • Two to four track fixture for Vertical Notch Die based on material size
    • Max. profile size for 4 Track Vertical Notch die is 1”W x 1”H
    • Custom tooling for fabrication
    • Customized per profile(s)
    • Vertical clamping
    • Coated steel interchangeable die extending to infeed
    • Pneumatic and electrical quick disconnects
    • Horizontal Clamping for Vertical Notch Die
    • Fixture identification
  • Custom color powder coating
  • Infeed
    • Optional infeed lengths available
    • Linear encoder
  • Outfeed Options
    • Stainless steel table
    • 10’ Roller table
    • Power conveyor
  • Software options
    • JMC Grid Maker
    • JMC Lineal Optimization
    • JMC 4-2-1 Optimization
    • Label printing
  • Controls
    • Upgraded safety packages
    • Touchscreen monitor
    • Transformers available for different voltages

Let’s talk about your dream project

Let’s talk about your dream project

Our mission is simple: To understand your unique requirements, and then engineer, build and install a lineal processing line that meets and exceeds them.